Optimizing your biomanufacturing isn’t always straightforward.

We can help.

If you could hear what your cell culture was saying to you, would you listen?

We’ve been there. Another cell culture flask that didn’t produce the exact bioactive compounds in the right fashion. Or the pH changed a bit too much overnight and killed all the cells.

Creating the right conditions for growing cells isn’t easy. Your unsupplemented RPMI media isn’t going to always be the best growing condition for your genetically modified CHO cell line. What if you knew what your cells needed for optimal growth?

Traditional media optimization is a long, painstaking process to find the best media composition for your cells. Now, there’s something better than that.

“Culture media should boost yield — not waste your time.”

Media Lab Simulator & Methodology

Culture Media Simulator

Adjust concentrations to find the metabolic "Sweet Spot".

50
Primary carbon source. Excess causes lactate.
5
Nitrogen source. Excess causes ammonia.
Optimal Growth
Metabolism is balanced.
VCD & Toxicity Projections
● Growth ● Inhibitors

Do you know what's in your media?

Historically, media contained undefined components such as serum. These components don't have defined compositions, and introduce variability to your process. Modern optimization focuses on Chemically Defined (CD) media, where every molecule is known.

Energy Sources

Glucose and Glutamine are the primary fuels, but excess leads to toxic Lactate and Ammonia.

Amino Acids

The building blocks of protein. Depletion of a single essential amino acid halts production.

Trace Elements

Vitamins, minerals (Zn, Se, Cu), and growth factors act as critical co-factors for enzymes.

Cell
Bioreactor Core
Glucose Amino Acids Vitamins Salts

Why should I optimize my media?

> 20%

Higher Yield

Increases cell yield substantially, pushing production efficiency.

80%

Lower Costs

Significantly lowers development costs by streamlining material usage.

66%

Faster Speed

Reduces development time dramatically, accelerating time to market.

Quality by Design

Gain deep biological insights that strictly conform to the QbD principle for regulatory success.

Bonus Professional Consultation

Get direct access to expert guidance to tailor the optimization process to your specific cell line needs.

Evolution of Methodology

Choose a strategy to see how optimization approaches have changed.

LEGACY APPROACH

One Factor At a Time (OFAT)

The scientist changes the concentration of one component while keeping all others constant. Once the "best" level is found, they move to the next.

Drawbacks
  • Misses component interactions
  • Labor intensive & slow
  • Often finds a "local optimum" not global
Linear Search
INDUSTRY STANDARD

Design of Experiments (DoE)

Statistical software creates a matrix of experiments where multiple factors are varied simultaneously. This reveals how components interact.

Advantages
  • Uncovers complex interactions
  • Data-efficient (fewer runs)
  • Finds the true Global Optimum
Surface Response Model
FUTURE STANDARD

Computational Modeling

Computational model maps out cell metabolism to identify metabolic bottlenecks, unlocking culture media performance with key benefits

Advantages
  • Faster development time
  • Lowers development costs
  • Provides biological insights compliant with Quality by Design(QbD)
010 101 In-Silico Metabolic Network

The Optimization Roadmap

1
Identify Bottlenecks

Analyze spent media to identify metabolites limiting growth.

2
Predictive ML modeling

Accelerate development with computational metabolic analysis.

3
Recommend Components

Identify key metabolites and provide high-performing formulations.

4
Scale-Up

Validate process in large bioreactors to ensure scalability.

Ready to optimize your biomanufacturing process?

Contact us